2.2.1 System description |
The conventional ignition distributors of the
transistor based systems with mechanical and pneumatic correction
of the advance can make only very simple correction curves, that
satisfy very approximately the needs of the engine.
With the electronic ignition the mechanical
corrector of the advance of the ignition distributor has been
eliminated.
In its place as information of the number of rpm the signal
of the transducer for the trigger of the ignition is used.
A supplementary pressure sensor detects the load of the
engine.
The microcomputer calculates the necessary correction
of the ignition advance and correspondingly modifies the
output signal, that is transmitted to the final power module.
The correction of the ignition can be adapted in the best
possible way to the numerous individual needs imposed to the
engine (figure 24).
| Fig. 24: diagram of the optimized electronic ignition angle (on the left) compared to the diagram of the ignition angle of a mechanical correction system of the advance (on the right) |
With the electronic ignition it is possible to
include new control parameters (for example the engine
temperature); there is a better behaviour at starting, a better
regulation of the minimum load and reduced fuel consumption;
there is the detection of a greater number of operating data and
the possibility to make the regulation of the head-beat.
The diagram of the ignition angle allows to illustrate in the
best way the advantages provided by the electronic ignition.
It contains the most suitable ignition angle chosen as a
compromise in engine design phase, for each possible operating
point of the engine, that is for each number of rpm and load. The
ignition 'angle for a given operating point is chosen keeping
into account fuel consumption, torque, discharge gas, distance
from the beat limit, engine temperature, driving comfort, etc.
Such factors assume greater or smaller importance according to
the optimization criterion.
Therefore, the diagram of an electronic
correction of the ignition often has a very rough surface with
respect to the diagram of a centrifugal masses or depression type
mechanical correction system of the ignition.
If we had to represent also the usually non linear effect of the
temperature or of another correction function, we should have
used a four dimension diagram that could not be represented.
Operating principle
The signal emitted by the depression sensor is used as a load
signal for the ignition. On the basis of this signal and of the
number of rpm a three dimension diagram of the ignition is drawn;
this allows to program the most favourable ignition angle (on the
vertical axis) for the discharge gas and the consumption in
correspondence of each point of the number of rpm and of the load
(horizontal axes).
The map of the characteristic curves is composed, as a function
of the specific needs, of 1000 to 4000 ignition angles that can
be recalled one by one.
With the throttle valve closed the special characteristic line of
the minimum and of the release phase is used.
For rpm numbers lower than the nominal rpm number of the minimum
the ignition angle can be corrected toward advance, to obtain a
stabilization of the minimum through the increase of the torque.
For the release phase the ignition angles are programmed with
particular respect to the discharge gas emission and to a good
running behaviour.
At full load the characteristic line of full load is used,
because on it the ignition value is programmed in consideration
of the limits of the head-beat.
In some systems, for the starting it is
possible to program a behaviour of the ignition angle as a
function of the number of rpm and of the temperature of the
engine, but independent from the ignition program.
In this way a higher torque at starting is obtained, without the
creation of reaction torques. The programming complexity of the
diagrams changes according to the needs; there are also
programmed diagrams with few correction curves.
There are two possibilities for measuring the
number of rpm and the synchronization on the engine shaft: the
signal can be taken directly on the engine shaft or on the cam
shaft or on an ignition distributor equipped with a Hall barrier.
The advantages offered by an ignition diagram of the shown shape
can be exploited with the greatest accuracy by a transducer of
the number of rpm on the engine shaft.
Input signals (fig. 25)
Number of rpm, position of the engine shaft and pressure of
the aspiration manifold are the main control parameters of
the ignition point.
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Number of rpm and position of
the engine shaft
The number of rpm is detected by a pulse inductive transducer, which
feels the teeth of a special cogwheel mounted on the engine shaft
(figure 26).
| Fig.
26: toothed disc (on the engine shaft) with inductive
transducer With this system we have a variation of the magnetic flux that induces an alternate voltage (figure 27), which is evaluated by the electronic board. Fig. 27: Behaviour of the inductive voltage |
|
The cogwheel has an opening that is detected by the pulse inductive sensor and elaborated by a special circuit for the exact detection of the angle of the engine shaft.
Load (pressure in the aspiration manifold)
The pressure in the aspiration manifold operates on the pressure
sensor through a pipe.
In addition to the pressure of the aspiration manifold, that is
only useful for an indirect measurement of the load, mainly the
mass and the quantity of air in the time unit are suitable to be
used as load signals, because they offer a better index of the
cylinder filling range, which represents the true load.
The load signal used for the preparation of the mixture can
therefore be used also for the ignition in engines equipped with
an electronic ignition system.
Position of the throttle valve
A switch on the throttle valve sends switching signals
corresponding to the minimum and full load regime of the engine.
Temperature
The sensor of the temperature of the cooling fluid, mounted in
the engine block sends to the electronic board a signal
corresponding to the engine temperature.
The temperature of the aspired air can be measured by another
sensor in the same way.
Battery voltage
Also the voltage of the battery is a correction parameter that is
detected by the electronic board. With low battery voltage, the
dwell time is lengthened (and consequently reduced the opening
time).
Signal processing (fig. 28).
Pressure of the aspiration manifold, engine temperature, air
temperature and battery voltage are analog parameters that
are digitized by the analog-digital converter, while number
of rpm, positions of the engine shaft and locks of the throttle
valve, which are digital parameters, enters directly in the
microcomputer.
The signal processing is done in the microcomputer, which is made
of a microprocessor with quartz oscillator for the formation of
the cadence.
The processor re-calculates for each ignition the temporary values of the ignition angle and of the dwell time, to send, in
the shape of an output quantity, the optimum ignition point in
each operating phase of the engine.
| Fig.
28: processing of the signals in the ignition electronic control board (block diagram). 1 RPM e PMS 2 Switch signals on the throttle valve 3 Pressure of the aspiration manifold 4 Engine temperature 5 Aspired air temperature 6 Battery voltage 7 Microcomputer 8 A/D converter 9 Final ignition stage |
Ignition output signal
The primary circuit of the ignition coil is switched from the
power final stage of the electronic board.
The dwell time is regulated so that the voltage of the secondary
remains almost constant independently from the number of rpm and
the battery voltage.
Since the dwell time (dwell angle) is determined for each couple
of values, number of rpm and battery voltage, it is necessary
another diagram: the diagram of the dwell angle,
represented in figure 29.
| Fig. 29: characteristic diagram of the dwell angles. It contains a network of reference points; among them there is an interpolation as for the ignition angle diagram. The energy stored in the ignition coil can be imeasured with the same accuracy obtained in the regulation of the dwell angle by using a similar diagram. |
However, there are also electronic ignition systems, where the diagram is still subordinated to the regulation of the cam angle, that optimizes the dwell angle of each cylinder independently from the other cylinders.
Electronic board
As shown in the block diagram of figure 28, the nucleus of a
board for an electronic ignition is composed of a microcomputer.
This microcomputer contains all the data, including the diagrams,
and the programs for the detection of the input quantities and
for the calculation of the output quantities.
Since the sensors are usually electromechanical components
adapted to the difficult engine operating conditions, it is
necessary to prepare the signals for the processor.
The signals coming from the transducers in the form of pulses
(for example the signal of the transducer of the number of rpm)
are converted to digital signals defined in the circuits making
the pulses.
The output quantities of the sensors (as the temperature and
pressure sensors) often consist of an analog electric signal .
This analog signal is transformed by an analog digital converter
and sent to the processor in the form of a digital quantity.
The analog - digital converter can also be integrated in the
microcomputer.
Final ignition stage
The electronic boards are made in printed circuit or hybrid
technique.
Consequently, the ignition final stage can be integrated in the
electronic board (as shown in the block diagram of figure 28) or
mounted externally, usually in combination with the ignition
coil.
If the ignition final stage is external, the electronic board is
usually mounted in the inside, while such assembling is more
unusual for electronic boards with integrated ignition final
stage.
The electronic boards with integrated ignition final stage which
are mounted in the engine space must have a particularly good
heat dissipation.
Consequently, the hybrid technique is used.
The semiconductor elements, hence also the final stage, are
mounted directly on the cooling body which guarantees the thermal
contact with the vehicle body.
Then, the electronic boards can be used at ambient temperatures
up to values higher than 100 °C.
Furthermore, the hybrid circuit boards have the advantage of
being small and light.
Other output quantities
In addition to the ignition final stage, there are other outputs
for other quantities that depend on the different type of use,
for example the outputs for the signals of the number of rpm and
the signals of the variables for other electronic boards such as
the injection, the diagnosis signals, the switching signals for
the control of injection pumps or relays, etc.
The electronic ignition can be very well combined with other
engine control functions. Together with the electronic injection
it makes the basic version in a single electronic board.
Another widely used solution consists in joining together the electronic ignition with the beat regulation. Such combination is particularly advantageous because the correction of the ignition angle toward delay represents the most efficient and the quickest intervention to avoid engine beat.